| Head Assembly |
Description |
Qty. |
Remarks |
| 1101-AE801 |
Head
Sub-Assembly, cylinder |
1 |
Intake and
exhaust ports have been enlarged and polished |
| |
|
> |
(intake:67.5mm x
31mm)(exhaust: 36~ 37mmØ ) |
| |
|
> |
Combustion
chamber capacity » 35cc for 11.5 -to- 1 cr. |
| 11115-AE801 |
Gasket,
cylinder head |
1 |
|
| 11121-AE801 |
Bushing,
valve guide intake |
8 |
Outside
dia.: 11 +0.044 / + 0.037mm, interference fit: 0.010 ~ 0.044mm |
| 11125-AE801 |
Bushing,
valve guide exhaust |
8 |
Outside
dia.: 11 +0.044 / + 0.037mm, interference fit: 0.010 ~ 0.044mm |
| 11131-AE801 |
Seat,
intake valve |
8 |
Outside
dia.: 33.1 +0.042 /- 0.030mm, interference fit: 0.091 ~ 0.140mm, |
| 11135-AE801 |
Seat,
exhaust valve |
8 |
Outside
dia.: 29.6 +0.042 / + 0.030mm, interference fit: 0.097 ~ 0.140mm, |
| |
|
|
3 angle valve job: 30° , 90° ± 30’, 120° |
| |
|
|
|
| Short Block |
Description |
Qty. |
Remarks |
| 13401-AE801 |
Crankshaft,
Improved Heat Treat |
1 |
Forged,
pin dia 40 +0 / - 0.015mm, Pin Ø clearance: .040 ~ .060mm |
| |
|
> |
Journal
dia. 48 +0 / - 0.015mm |
| 11701-AE801-01 |
Bearing
Set, crankshaft |
5 |
Thickness:
2.0 - 0.004 / - 0.008mm |
| 11701-AE801-02 |
Bearing
Set, crankshaft |
5 |
Thickness:
2.0 +0.0 / - 0.004mm |
| 11701-AE801-03 |
Bearing
Set, crankshaft |
5 |
STD
#1, Thickness: 2.0 +0.004 / - 0.0mm |
| 11701-AE801-04 |
Bearing
Set, crankshaft |
5 |
STD
#2, Thickness: 2.0 +0.008 / + 0.004mm |
| 13101-AE801 |
Piston,
sub-assembly w/pin |
4 |
Forged,
Installed clearance: 0.12 +0.01 / - 0mm, @ 20° C |
| 13101-AE811 |
Piston,
sub-assembly w/pin |
4 |
Cast,
Installed clearance: 0.11 +0.01 / - 0mm, @ 20° C |
| 13011-AE801 |
Ring
Set, piston |
4 |
Installed
clearance, Comp.: 0.38 (0.28 ~ 0.41) 0.50; Oil: 0.40mm |
| 13201-AE811 |
Con Rod, Forged,
sub-assy |
4 |
Use
with 130101-AE801 piston |
| |
|
> |
Assembly
uses tension bolts. Inside dia. Of big end: 43 +0.024 / + 0.012mm |
| 13201-AE821 |
Con Rod, Forged,
sub-assy |
4 |
Use
with 130101-AE811 piston |
| |
|
> |
Assembly
uses tension bolts. Inside dia. Of big end: 43 +0.024 / + 0.012mm |
| 13265-AE801 |
Bolt,
connecting rod |
8 |
Tensile
type, Torque @ 620 +30/- 0 kg-cm, .14 ~ .19mm |
| 13266-AE801 |
Nut,
connecting rod |
8 |
|
| 13281-AE801-01 |
Bearing,
connecting rod |
8 |
Thickness:
1.5 - 0.014 / - 0.018mm |
| 13281-AE801-02 |
Bearing,
connecting rod |
8 |
#1,
Thickness: 1.5 - 0.010 / - 0.014mm |
| 13281-AE801-03 |
Bearing,
connecting rod |
8 |
#2,
Thickness: 1.5 - 0.006 / - 0.010mm |
| 13471-AE801 |
Pulley,
crankshaft |
1 |
for
modified water pump, dry-sump oil pump and alternator pulley |
| 15152-AE801 |
Pulley,
oil pump drive |
1 |
Number
of teeth 17 |
| |
Bolt,
hexagon, socket head cap |
4 |
M6x1.0 L=25 |
| 10508-AE801 |
Collar,
oil pump drive pulley |
1 |
|
| 90119-12168 |
Bolt,
hex. |
1 |
M12x1.25, L=55 "0" |
| 11391-AE801 |
Pointer,
timing |
1 |
|
| 13451-AE851 |
Flywheel |
1 |
STD
type |
| 13451-AE801 |
Flywheel |
1 |
B&B
type, Single plate with an adopter ring. |
| Not specified |
Block |
1 |
Id.
Main bearing 52 +.050/+ .020mm, clearance: .050 ~ .065mm |
| |
|
|
|
| Valve Train |
Description |
Qty. |
Remarks |
| 13501-AE801 |
Camshaft,
sub-assembly No. 1 |
1 |
Intake
304° , valve lift: 10.0mm, Clearance: 0.32mm, timing ATDC: 98° ± 2° |
| 13502-AE801 |
Camshaft,
sub-assembly No. 2 |
1 |
Exhaust
304° , valve lift: 10.0mm, Clearance: 0.35mm, timing BTDC: 102° ± 2° |
| 13711-AE801 |
Valves,
intake |
8 |
Head dia.: 32.0mm,
overall length: 99.6mm, |
| 13715-AE801 |
Valves
Exhaust |
8 |
Head
dia.: 27.5mm, overall length: 99.75mm, stem length |
| |
|
> |
stem
length: 76mm, protrusion above spr. seat: 37.5mm |
| 90501-AE801 |
Spring,
compression |
16 |
Free height:
40mm, No. turns: 7.0, wire dia.:3.5mm, |
| |
|
> |
Installed
load: 20kg., Installed height: 34.7mm |
| 13741-AE801 |
Retainer,
valve spring |
16 |
|
| 13751-AE801 |
Lifter,
valve |
16 |
Under
bucket type |
| 10303-SP001 |
Pad,
valve adjusting |
16 |
Under
bucket type, t=1.2~ 3.2mm, selection, |
| |
|
> |
Intake clearance (cold): 0.32mm, Exhaust
clearance (cold): 0.35mm |
| 13523-AE801 |
Pulley,
camshaft timing |
2 |
Adjustable |
| |
|
|
|
| Lub. System |
Description |
Qty. |
Remarks |
| 12111-AE801 |
Pan,
oil |
1 |
Dry
sump |
| 12127-AE801 |
Plate,
oil pan |
1 |
|
| 12121-AE801 |
Plate,
oil pan baffle No. 1 |
1 |
|
| 12122-AE801 |
Plate,
oil pan baffle No. 2 |
1 |
|
| 12123-AE801 |
Plate,
oil pan baffle No. 3 |
1 |
|
| |
Bolt,
hex. Socket head cap |
6 |
M6x1.0 L=38 |
| |
Bolt,
hex. Socket head cap |
7 |
M6x1.0 L=10 |
| |
Bolt,
hex. Socket head cap |
21 |
M6x1.0 L=22 |
| 26953-0996 |
Union
( #12) |
3 |
|
| 26981-09520 |
Ring,
O |
4 |
|
| 15100-AE801 |
Pump
assembly, oil |
4 |
Dry
sump type; 56l/min (4000rpm),
presure: 6~ 7 kg-cm2 |
| 15163-KP611 |
Pulley,
oil pump |
1 |
Number
of teeth 27 |
| 10507-KP601 |
Union,
( #12) |
1 |
|
| 26982-09000 |
Union,
(#10) |
2 |
|
| 26983-09000 |
Ring,
O |
2 |
|
| 15195-AE801 |
Bracket,
oil pump |
1 |
|
| 91300-SP007 |
Bolt,
hex. |
1 |
|
| 10509-AE801 |
Collar |
1 |
|
| 15196-AE801 |
Bar,
oil pump belt adjusting |
1 |
|
| 00250-SP024 |
Belt,
oil pump |
1 |
240L-050 |
| 15601-13011 |
Filter
assembly, oil |
1 |
|
| 15671-AE801 |
Bracket,
oil filter |
1 |
|
| 96732-31060 |
Ring,
O |
1 |
|
| 10505-AE801 |
Bolt
Union |
1 |
|
| 90201-19272 |
Washer |
1 |
|
| 00001-ER425-12 |
Cooler
assembly, oil |
1 |
|
| 15750-AE801 |
Tank
assembly, oil |
1 |
|
| 15740-AE801 |
Tank
assembly, oil breather |
1 |
|
| 00001-E0400-12 |
Hose
(oil pan to oil pump) |
|
#12, L= 350mm |
| 00001-E0400-12 |
Hose
(oil pump to oil cooler) |
|
#12, L= 1000mm |
| 00001-E0400-12 |
Hose
(oil cooler to oil tank) |
|
#12, L= 700mm |
| 00001-E0400-12 |
Hose
(oil tank to oil pump) |
|
#12, L= 1000mm |
| 00001-E0400-12 |
Hose
(oil pump to bracket) |
|
#12, L= 250mm |
| |
|
|
|
| Cooling System |
Description |
Qty. |
Remarks |
| 16400-15231 |
Radiator
assembly |
1 |
26.500kcal,
heat dissipation capacity |
| 16371-AE801 |
Pulley,
water pump |
1 |
|
| 00250-SP023 |
Belt,
V |
1 |
3-5M-750 |
| |
|
|
|
| Int. & Ex. |
Description |
Qty. |
Remarks |
| 17111-AE801 |
Manifold,
intake |
1 |
|
| 91300-SP006 |
Bolt,
stud |
8 |
|
| 17177-AE801 |
Gasket,
intake manifold to head |
1 |
|
| 17104-AE801 |
Manifold
sub-assembly, exhaust |
1 |
4
into 1 headers |
| 17401-AE801 |
Pipe
sub-assembly, exhaust front |
1 |
Tuned
length |
| 17405-AE801 |
Pipe
sub-assembly, tail |
1 |
Tuned
length, exiting side of car |
| 17173-AE801 |
Gasket,
exhaust manifold to head |
1 |
|
| |
|
|
|
| Ignition
System |
Description |
Qty. |
Remarks |
| 19100-AE801 |
Distributor
assembly |
1 |
CDI
ignition system |
| 19500-SP002 |
Coil
assembly, ignition |
1 |
|
| 19200-SP001 |
Amplifier
assembly |
1 |
Should
be mounted inside car |
| 90919-AE851 |
Cord
set, coil & spark |
1 |
|
| 10901-SP031-27 |
Plug,
spark |
4 |
#27 |
| 10901-SP031-29 |
Plug,
spark |
4 |
#29 |
| 10901-SP031-31 |
Plug,
spark |
4 |
#31 |
| 05637-00020 |
Mounting
sub-assembly |
2 |
|
| 82031-SP001 |
Harness
kit, wiring |
1 |
|
| 27411-AE801 |
Pulley,
alternator |
1 |
|
| 27060-16050 |
Alternator
assembly |
1 |
|
| 28100-15130 |
Starter
assembly |
1 |
Increased
power output |
| |
|
|
|
| Fuel System |
Description |
Qty. |
Remarks |
| 21001-SP003 |
Carburetor
set |
1 |
2,
twin side draft, Dellorto DHLA48, Throttle bore: 48mm, outer venturi tube
dia.: |
| |
|
> |
41mm,
Inner venturi tube dia.: 8011.2, main jet: #210~ #230 |
| |
|
> |
Air
jet: #220~ #240, emulsion tube: #8, slow jet: #65, slow air breather 7850-1 |
| |
|
> |
needle
valve: #200, oil level: 14~ 18mm, accelerator pump jet: #33 |
| 78022-AE801 |
Linkage
set, accelerator |
1 |
For
Dellorto |
| 78184-AE801 |
Bracket |
1 |
|
| 21912-SP001 |
Insulator,
carburetor heat |
4 |
|
| 20102-SP001 |
O’ring |
8 |
|
| 20103-SP001 |
Cushion |
8 |
|
| 20104-SP001 |
Plate |
16 |
|
| 94300-SP001 |
Nut |
8 |
|
| 21112-SP003 |
Funnel |
4 |
|
| 23100-SP001 |
Pump
assembly, fuel |
2 |
Electro
magnet-type, fuel delivery: >90l//h, pressure. 0.36kg/cm2 |
| 00551-SP025 |
Union |
4 |
|
| 05637-00020 |
Mounting
sub-assembly |
4 |
|
| 23300-26010 |
Filter
assembly, fuel |
1 |
|
| 00001-SP010 |
Tank
assembly, fuel |
1 |
Conforms
to regulation, 56.8 liters |
| 70701-SP001 |
Tank
assembly, fuel collector |
1 |
|
| 00001-E0400-06 |
Hose
(fuel tank to fuel filter) |
1 |
#6 |
| 00001-E0400-06 |
Hose
(fuel filter to fuel pump) |
1 |
#6 |
| 00001-E0400-06 |
Hose
(fuel pump to surge tank) |
1 |
#6 |
| 00001-E0400-06 |
Hose
(surge tank to fuel pump) |
1 |
#6 |
| 00001-E0400-06 |
Hose
(fuel pump to joint T 1) |
1 |
#6 |
| 00001-E0400-06 |
Hose
(joint T 1 to carburetor) |
1 |
#6 |
| 00001-E0400-06 |
Hose
(joint T 1 to regulator) |
1 |
#6 |
| 00001-E0400-06 |
Hose
(regulator to joint T 2) |
1 |
#6 |
| 00001-E0400-06 |
Hose
(surge tank to joint T 2) |
1 |
#6 |
| 00001-E0400-06 |
Hose
(joint T 2 to fuel tank) |
1 |
#6 |
| 00001-E0400-06 |
Hose
(bleeder) |
1 |
#6 |
| 00001-E8001-06 |
Fitting
(6# 0° ) |
3 |
|
| 00001-E8045-06 |
Fitting
(6# 45° ) |
12 |
|
| 00001-E8090-06 |
Fitting
(6# 90° ) |
9 |
|
| 00001-E0824-06 |
T
joint |
3 |
|
| 00001-E0832-06 |
Union |
1 |
|
| 00001-E0924-06 |
Nut |
1 |
|
| 23280-SP001 |
Regulator,
pressure |
1 |
|
