| TRD 4GE N2 SPEC |
|
All parts in this section completely conform to the JAF N2 standard and regulations in Japan.
Reference: TRD Corolla, Levin, Sprinter, Trueno, Special Edition Bible, 1996.
NOTE: Most of these parts are obsolete, no longer available. Use as reference only.
| Head Assembly | Description | Qty. | Remarks |
|---|---|---|---|
| 1101-AE801 | Head Sub-Assembly, cylinder | 1 | Intake and exhaust ports have been enlarged and polished |
| > | (intake:67.5mm x 31mm)(exhaust: 36~ 37mmØ ) | ||
| > | Combustion chamber capacity » 35cc for 11.5 -to- 1 cr. | ||
| 11115-AE801 | Gasket, cylinder head | 1 | |
| 11121-AE801 | Bushing, valve guide intake | 8 | Outside dia.: 11 +0.044 / + 0.037mm, interference fit: 0.010 ~ 0.044mm |
| 11125-AE801 | Bushing, valve guide exhaust | 8 | Outside dia.: 11 +0.044 / + 0.037mm, interference fit: 0.010 ~ 0.044mm |
| 11131-AE801 | Seat, intake valve | 8 | Outside dia.: 33.1 +0.042 /- 0.030mm, interference fit: 0.091 ~ 0.140mm, |
| 11135-AE801 | Seat, exhaust valve | 8 | Outside dia.: 29.6 +0.042 / + 0.030mm, interference fit: 0.097 ~ 0.140mm, |
| 3 angle valve job: 30° , 90° ± 30’, 120° | |||
| Short Block | Description | Qty. | Remarks |
| 13401-AE801 | Crankshaft, Improved Heat Treat | 1 | Forged, pin dia 40 +0 / - 0.015mm, Pin Ø clearance: .040 ~ .060mm |
| > | Journal dia. 48 +0 / - 0.015mm | ||
| 11701-AE801-01 | Bearing Set, crankshaft | 5 | Thickness: 2.0 - 0.004 / - 0.008mm |
| 11701-AE801-02 | Bearing Set, crankshaft | 5 | Thickness: 2.0 +0.0 / - 0.004mm |
| 11701-AE801-03 | Bearing Set, crankshaft | 5 | STD #1, Thickness: 2.0 +0.004 / - 0.0mm |
| 11701-AE801-04 | Bearing Set, crankshaft | 5 | STD #2, Thickness: 2.0 +0.008 / + 0.004mm |
| 13101-AE801 | Piston, sub-assembly w/pin | 4 | Forged, Installed clearance: 0.12 +0.01 / - 0mm, @ 20° C |
| 13101-AE811 | Piston, sub-assembly w/pin | 4 | Cast, Installed clearance: 0.11 +0.01 / - 0mm, @ 20° C |
| 13011-AE801 | Ring Set, piston | 4 | Installed clearance, Comp.: 0.38 (0.28 ~ 0.41) 0.50; Oil: 0.40mm |
| 13201-AE811 | Con Rod, Forged, sub-assy | 4 | Use with 130101-AE801 piston |
| > | Assembly uses tension bolts. Inside dia. Of big end: 43 +0.024 / + 0.012mm | ||
| 13201-AE821 | Con Rod, Forged, sub-assy | 4 | Use with 130101-AE811 piston |
| > | Assembly uses tension bolts. Inside dia. Of big end: 43 +0.024 / + 0.012mm | ||
| 13265-AE801 | Bolt, connecting rod | 8 | Tensile type, Torque @ 620 +30/- 0 kg-cm, .14 ~ .19mm |
| 13266-AE801 | Nut, connecting rod | 8 | |
| 13281-AE801-01 | Bearing, connecting rod | 8 | Thickness: 1.5 - 0.014 / - 0.018mm |
| 13281-AE801-02 | Bearing, connecting rod | 8 | #1, Thickness: 1.5 - 0.010 / - 0.014mm |
| 13281-AE801-03 | Bearing, connecting rod | 8 | #2, Thickness: 1.5 - 0.006 / - 0.010mm |
| 13471-AE801 | Pulley, crankshaft | 1 | for modified water pump, dry-sump oil pump and alternator pulley |
| 15152-AE801 | Pulley, oil pump drive | 1 | Number of teeth 17 |
| Bolt, hexagon, socket head cap | 4 | M6x1.0 L=25 | |
| 10508-AE801 | Collar, oil pump drive pulley | 1 | |
| 90119-12168 | Bolt, hex. | 1 | M12x1.25, L=55 "0" |
| 11391-AE801 | Pointer, timing | 1 | |
| 13451-AE851 | Flywheel | 1 | STD type |
| 13451-AE801 | Flywheel | 1 | B&B type, Single plate with an adopter ring. |
| Not specified | Block | 1 | Id. Main bearing 52 +.050/+ .020mm, clearance: .050 ~ .065mm |
| Valve Train | Description | Qty. | Remarks |
| 13501-AE801 | Camshaft, sub-assembly No. 1 | 1 | Intake 304° , valve lift: 10.0mm, Clearance: 0.32mm, timing ATDC: 98° ± 2° |
| 13502-AE801 | Camshaft, sub-assembly No. 2 | 1 | Exhaust 304° , valve lift: 10.0mm, Clearance: 0.35mm, timing BTDC: 102° ± 2° |
| 13711-AE801 | Valves, intake | 8 | Head dia.: 32.0mm, overall length: 99.6mm, |
| 13715-AE801 | Valves Exhaust | 8 | Head dia.: 27.5mm, overall length: 99.75mm, stem length |
| > | stem length: 76mm, protrusion above spr. seat: 37.5mm | ||
| 90501-AE801 | Spring, compression | 16 | Free height: 40mm, No. turns: 7.0, wire dia.:3.5mm, |
| > | Installed load: 20kg., Installed height: 34.7mm | ||
| 13741-AE801 | Retainer, valve spring | 16 | |
| 13751-AE801 | Lifter, valve | 16 | Under bucket type |
| 10303-SP001 | Pad, valve adjusting | 16 | Under bucket type, t=1.2~ 3.2mm, selection, |
| > | Intake clearance (cold): 0.32mm, Exhaust clearance (cold): 0.35mm | ||
| 13523-AE801 | Pulley, camshaft timing | 2 | Adjustable |
| Lub. System | Description | Qty. | Remarks |
| 12111-AE801 | Pan, oil | 1 | Dry sump |
| 12127-AE801 | Plate, oil pan | 1 | |
| 12121-AE801 | Plate, oil pan baffle No. 1 | 1 | |
| 12122-AE801 | Plate, oil pan baffle No. 2 | 1 | |
| 12123-AE801 | Plate, oil pan baffle No. 3 | 1 | |
| Bolt, hex. Socket head cap | 6 | M6x1.0 L=38 | |
| Bolt, hex. Socket head cap | 7 | M6x1.0 L=10 | |
| Bolt, hex. Socket head cap | 21 | M6x1.0 L=22 | |
| 26953-0996 | Union ( #12) | 3 | |
| 26981-09520 | Ring, O | 4 | |
| 15100-AE801 | Pump assembly, oil | 4 | Dry sump type; 56l/min (4000rpm), presure: 6~ 7 kg-cm2 |
| 15163-KP611 | Pulley, oil pump | 1 | Number of teeth 27 |
| 10507-KP601 | Union, ( #12) | 1 | |
| 26982-09000 | Union, (#10) | 2 | |
| 26983-09000 | Ring, O | 2 | |
| 15195-AE801 | Bracket, oil pump | 1 | |
| 91300-SP007 | Bolt, hex. | 1 | |
| 10509-AE801 | Collar | 1 | |
| 15196-AE801 | Bar, oil pump belt adjusting | 1 | |
| 00250-SP024 | Belt, oil pump | 1 | 240L-050 |
| 15601-13011 | Filter assembly, oil | 1 | |
| 15671-AE801 | Bracket, oil filter | 1 | |
| 96732-31060 | Ring, O | 1 | |
| 10505-AE801 | Bolt Union | 1 | |
| 90201-19272 | Washer | 1 | |
| 00001-ER425-12 | Cooler assembly, oil | 1 | |
| 15750-AE801 | Tank assembly, oil | 1 | |
| 15740-AE801 | Tank assembly, oil breather | 1 | |
| 00001-E0400-12 | Hose (oil pan to oil pump) | #12, L= 350mm | |
| 00001-E0400-12 | Hose (oil pump to oil cooler) | #12, L= 1000mm | |
| 00001-E0400-12 | Hose (oil cooler to oil tank) | #12, L= 700mm | |
| 00001-E0400-12 | Hose (oil tank to oil pump) | #12, L= 1000mm | |
| 00001-E0400-12 | Hose (oil pump to bracket) | #12, L= 250mm | |
| Cooling System | Description | Qty. | Remarks |
| 16400-15231 | Radiator assembly | 1 | 26.500kcal, heat dissipation capacity |
| 16371-AE801 | Pulley, water pump | 1 | |
| 00250-SP023 | Belt, V | 1 | 3-5M-750 |
| Int. & Ex. | Description | Qty. | Remarks |
| 17111-AE801 | Manifold, intake | 1 | |
| 91300-SP006 | Bolt, stud | 8 | |
| 17177-AE801 | Gasket, intake manifold to head | 1 | |
| 17104-AE801 | Manifold sub-assembly, exhaust | 1 | 4 into 1 headers |
| 17401-AE801 | Pipe sub-assembly, exhaust front | 1 | Tuned length |
| 17405-AE801 | Pipe sub-assembly, tail | 1 | Tuned length, exiting side of car |
| 17173-AE801 | Gasket, exhaust manifold to head | 1 | |
| Ignition System | Description | Qty. | Remarks |
| 19100-AE801 | Distributor assembly | 1 | CDI ignition system |
| 19500-SP002 | Coil assembly, ignition | 1 | |
| 19200-SP001 | Amplifier assembly | 1 | Should be mounted inside car |
| 90919-AE851 | Cord set, coil & spark | 1 | |
| 10901-SP031-27 | Plug, spark | 4 | #27 |
| 10901-SP031-29 | Plug, spark | 4 | #29 |
| 10901-SP031-31 | Plug, spark | 4 | #31 |
| 05637-00020 | Mounting sub-assembly | 2 | |
| 82031-SP001 | Harness kit, wiring | 1 | |
| 27411-AE801 | Pulley, alternator | 1 | |
| 27060-16050 | Alternator assembly | 1 | |
| 28100-15130 | Starter assembly | 1 | Increased power output |
| Fuel System | Description | Qty. | Remarks |
| 21001-SP003 | Carburetor set | 1 | 2, twin side draft, Dellorto DHLA48, Throttle bore: 48mm, outer venturi tube dia.: |
| > | 41mm, Inner venturi tube dia.: 8011.2, main jet: #210~ #230 | ||
| > | Air jet: #220~ #240, emulsion tube: #8, slow jet: #65, slow air breather 7850-1 | ||
| > | needle valve: #200, oil level: 14~ 18mm, accelerator pump jet: #33 | ||
| 78022-AE801 | Linkage set, accelerator | 1 | For Dellorto |
| 78184-AE801 | Bracket | 1 | |
| 21912-SP001 | Insulator, carburetor heat | 4 | |
| 20102-SP001 | O’ring | 8 | |
| 20103-SP001 | Cushion | 8 | |
| 20104-SP001 | Plate | 16 | |
| 94300-SP001 | Nut | 8 | |
| 21112-SP003 | Funnel | 4 | |
| 23100-SP001 | Pump assembly, fuel | 2 | Electro magnet-type, fuel delivery: >90l//h, pressure. 0.36kg/cm2 |
| 00551-SP025 | Union | 4 | |
| 05637-00020 | Mounting sub-assembly | 4 | |
| 23300-26010 | Filter assembly, fuel | 1 | |
| 00001-SP010 | Tank assembly, fuel | 1 | Conforms to regulation, 56.8 liters |
| 70701-SP001 | Tank assembly, fuel collector | 1 | |
| 00001-E0400-06 | Hose (fuel tank to fuel filter) | 1 | #6 |
| 00001-E0400-06 | Hose (fuel filter to fuel pump) | 1 | #6 |
| 00001-E0400-06 | Hose (fuel pump to surge tank) | 1 | #6 |
| 00001-E0400-06 | Hose (surge tank to fuel pump) | 1 | #6 |
| 00001-E0400-06 | Hose (fuel pump to joint T 1) | 1 | #6 |
| 00001-E0400-06 | Hose (joint T 1 to carburetor) | 1 | #6 |
| 00001-E0400-06 | Hose (joint T 1 to regulator) | 1 | #6 |
| 00001-E0400-06 | Hose (regulator to joint T 2) | 1 | #6 |
| 00001-E0400-06 | Hose (surge tank to joint T 2) | 1 | #6 |
| 00001-E0400-06 | Hose (joint T 2 to fuel tank) | 1 | #6 |
| 00001-E0400-06 | Hose (bleeder) | 1 | #6 |
| 00001-E8001-06 | Fitting (6# 0° ) | 3 | |
| 00001-E8045-06 | Fitting (6# 45° ) | 12 | |
| 00001-E8090-06 | Fitting (6# 90° ) | 9 | |
| 00001-E0824-06 | T joint | 3 | |
| 00001-E0832-06 | Union | 1 | |
| 00001-E0924-06 | Nut | 1 | |
| 23280-SP001 | Regulator, pressure | 1 |
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